ʻO ka ʻoki ʻana ke kī i ka hana ʻana i nā mea hana a me ka poʻi

ʻO ka ʻoki ʻana ke kī i ka hana ʻana i nā mea hana a me ka poʻi.Ke hoʻomau nei ka hoʻonui ʻana i ka pono o ka ʻoihana a me nā koi o ka maikaʻi, e hoʻohana nā mea hoʻolako i nā mea hana kūikawā e hoʻokō i nā pono o nā noi mea kūʻai aku.
ʻO ka wikiwiki a me ka wikiwiki o ka manawa e lilo i mea koʻikoʻi i ka mea hana a me ka hana ʻana.Hāʻawi nā ʻokiʻoki a me ka wili o kēia manawa i ka mana nui no ka wikiwiki ʻana i ka manawa hana a hiki ke hoʻololi piha i ke kaʻina hana holoʻokoʻa.Eia nō naʻe, he mea nui ka pololei a me ka maikaʻi o ka ʻili.ʻOi loa i ka wā e ʻoki ʻia ai nā ʻāpana liiki a hohonu a me nā lua, kiʻekiʻe loa nā koi no nā mea ʻoki wili.
ʻO nā mea hana kūikawā a me nā mea paʻakikī loa e hana ʻia i ka mea hana a me ka hana ʻana e pono ai nā mea hana ʻoihana like ʻole a paʻakikī.No laila, ʻo nā ʻoihana e hana ana i nā mea hana a me nā mold e pono ai nā mea hana kiʻekiʻe e hōʻoia i ka hilinaʻi piha o ka hana.Pono lākou i kā lākou mau mea hana e hāʻawi i ke kiʻekiʻe kiʻekiʻe o ka pololei, ke ola mea hana lōʻihi, ka manawa hoʻonohonoho pōkole loa, a ʻoiaʻiʻo hoʻi pono lākou e hāʻawi ʻia ma ke kumukūʻai kūpono.ʻO kēia no ka mea ke kū nei ka hana ʻana o ka polū hou i ke kaomi mau e hoʻonui i ka huahana.ʻO ka holomua mau o ka automation he mea kōkua nui i ka hoʻokō ʻana i kēia pahuhopu.Pono nā meaʻokiʻoki i hoʻohanaʻia i ke kaʻina hana automation e hoʻomau i kēia mau hanana e hoʻokō i nā koi kiʻekiʻe o nā mea kūʻai ma keʻano o ka wikiwiki, kūpaʻa, hiki ke maʻalahi a me ka hilinaʻi hana.
ʻO ka mea makemake e hoʻonui i ka maikaʻi o ke kumukūʻai o kā lākou hana pono e hoʻolohe i ka huahana o ke kaʻina holoʻokoʻa.
Hiki i kēia ke mālama i nā kumukūʻai, manaʻoʻiʻo ka mea hana mea hana LMT Tools.No laila, ʻo nā mea hana kiʻekiʻe e ʻoki ana e hōʻoia i ke kiʻekiʻe o ka hoʻoneʻe ʻana i nā metala a me ka hilinaʻi o ke kaʻina hana.Me Multiedge T90 PRO8, hāʻawi ka hui i kahi hopena kūpono no nā hana wili poʻohiwi square.
LMT Tools 'Multiedge T90 PRO8 tangential indexable insert milling system hoʻonohonoho i ka maʻamau ma ke ʻano o ka hana a me ke kumu kūʻai.(Kumu: LMT Tools)
ʻO ka Multiedge T90 PRO8 kahi ʻōnaehana wili hoʻokomo i loko o kēlā me kēia hoʻokomo ʻana he ʻewalu mau ʻoki ʻoki i loaʻa.ʻO nā mea ʻokiʻoki, nā geometries a me nā uhi e kūpono loa no ka mīkini mīkini (ISO-P), ka hao hao (ISO-K) a me ke kila kila (ISO-M), a ua hoʻolālā ʻia no ka mīkini paʻakikī a me nā noi semi-finishing.ʻO ke kūlana hoʻonohonoho tangential o ka lau e hōʻoia i kahi wahi pili maikaʻi a me ka lākiō ikaika clamping, a laila e hōʻoia i ka paʻa loa.Hiki iā ia ke hōʻoia i ka hilinaʻi o ke kaʻina hana a hiki i ka nui o ka wehe ʻana metala.ʻO ka lakio o ke anawaena mea hana i ka helu o nā niho, i hui pū ʻia me ka nui o nā meaʻai hiki ke loaʻa, hiki ke hoʻokō i kēia mau kiʻekiʻe kiʻekiʻe.No laila, loaʻa kahi manawa pōkole pōkole, a laila e hōʻemi ana i ka huina o ke kaʻina hana a i ʻole ke kumukūʻai o kēlā me kēia ʻāpana.ʻO ka nui o nāʻokiʻoki i kēlā me kēia hoʻokomo e kōkua pū i ka hoʻonuiʻana i ka pono o ka'ōnaehana wili.Aia ka ʻōnaehana i kahi kino lawe ma ka laulā o 50 a 160 mm a me nā hoʻokomo hoʻokomo pololei me ka hohonu o ka ʻoki ʻana a hiki i 10 mm.ʻAʻole pono ke kaʻina hana stamping i ka wili ʻana i ka wā o ke kaʻina hana, no laila e hōʻemi ana i ka hana hou ʻana.
ʻO ka hoʻopōkole ʻana i ka manawa pōʻai e pili pono ana i ka huahana a no laila ka loaʻa kālā o ka ʻoihana.Wahi a ka hui, ke hoʻomohala nei nā mea hoʻolako CAM i nā pōʻai no nā mea ʻoki wili arc.Ua hoʻolauna ʻo Walter i ka MD838 Supreme hou a me MD839 Supreme series hope mill, hiki ke hōʻemi i ka manawa pōʻai a hiki i 90%.I ka hoʻopau ʻana, hiki i ka hāmeʻa ʻāpana arc hou ke hoʻopōkole i ka manawa pōʻai ma o ka hoʻonui nui ʻana i ka pae hana.Ke hoʻohālikelike ʻia me nā wili pōleʻa hope, ka mea maʻamau e hoʻihoʻi ʻia ke hoʻohana ʻia i ka milling profile ma ka wikiwiki o 0.1 mm a i 0.2 mm, hiki i nā mea ʻoki ʻoki ʻāpana arc ke hoʻokō i ka helu hoʻihoʻi ʻana o 2 mm a ʻoi aku paha, ma muli o ke koho ʻana ʻO ke anawaena o ka mea paahana a me ka radius o ka aoao paahana.Hoʻemi kēia hoʻonā i ka neʻe ʻana o ke ala mea hana, a laila e hoʻopōkole i ka manawa pōʻai.Hiki i ka moʻo MD838 Supreme a me MD839 Supreme hou ke komo i ka lōʻihi o ka lau, hoʻomaikaʻi i ka nui o ka wehe ʻana i nā mea, hoʻomaikaʻi i ka hoʻopau ʻana i ka ʻili a hoʻonui i ke ola mea hana.Hiki ke hoʻohana ʻia nā ʻoki wili ʻāpana ʻelua pōʻai o ka papa WJ30RD no ka hana ʻana i nā mea kila a me nā mea hao.Loaʻa ʻia kēia mau mea hana ma ka papa WJ30RA o Walter no ka hana ʻana i ka mīkini kila kila, ka titanium a me nā pae wela wela.Ma muli o kā lākou geometry i hoʻomohala kūikawā, ua kūpono kēia mau mea ʻoki wili ʻelua no ka semi-hoʻopau a me ka hoʻopau ʻana i nā ʻāpana me nā paia pali, nā lua hohonu, nā ʻili prismatic a me nā radii hoʻololi.Ua ʻōlelo ʻo Walter, ʻo kēia pūʻulu o nā noi a me nā mea hana e hana ai i ka MD838 Supreme a me MD839 Supreme i mea kūpono no ka hoʻopau maikaʻi ʻana ma ke kahua o ka hana ʻana a me ka hana.
Hoʻohana pinepine ʻia nā mea paʻakikī i ka mīkini e like me ke kila kila a me nā ʻāpana wela kiʻekiʻe i ka hana ʻana i ka mold a kau i nā pilikia kūikawā.Ua hoʻohui pū ʻo Dormer Pramet i kekahi mau huahana hou i kāna moʻo i hoʻolālā ʻia e mālama i kēia mau hana.Hoʻolālā ʻia kona hanauna hou carbide solid 5-blade mill no ka wili ikaika i ka mīkini maʻamau a me nā noi mold.ʻO ka S7 solid carbide milling cutter series i hāʻawi ʻia e Dormer Pramet e uhi ana i kahi ākea o nā hana i nā kila like ʻole, ka hao a me nā mea paʻakikī i ka mīkini (me ke kila kila a me nā alloys super).Wahi a ka hui, ʻo ka nui o ka hānai ʻana o ka S770HB, S771HB, S772HB a me S773HB i hoʻohui hou ʻia he 25% kiʻekiʻe ma mua o ka mea ʻokiʻoki wili ʻehā.Loaʻa i nā hiʻohiʻona āpau kahi kihi rake maikaʻi e hoʻokō i ka hana ʻoki maʻemaʻe a hoʻemi i ka pilikia o ka paʻakikī o ka hana.Hiki i ka uhi AlCrN ke hāʻawi i ke kūpaʻa wela, ka hoʻohaʻahaʻa i ka friction, ke kūpaʻa maikaʻi o ka lole a me ka lōʻihi lōʻihi, ʻoiai ke radius kihi liʻiliʻi a me ka hoʻolālā tip hiki ke hāʻawi i ka hana paʻa a hoʻolōʻihi i ke ola mea hana.
No ke kikowaena mīkini ʻelima-axis, ua hoʻomohala ka mea hana like i kahi wili hoʻopau pahu kiʻekiʻe.Wahi a ka hui, ʻo ka mea hana hou S791 he maikaʻi maikaʻi loa ka maikaʻi o ka ʻili a kūpono no ka semi-finishing a me ka hoʻopau ʻana i ke kila, ke kila kila, ka hao a me nā mea wela wela.ʻO ia ka hoʻolālā mua o kona ʻano i loko o ka hui Dormer moʻo a loaʻa i kahi radius ihu no ka wili ʻana i ka fillet, a me kahi ʻano tangential nui aʻe no ka mikina ʻana i ka ʻili o ka pā hohonu.
Ke hoʻohālikelike ʻia me nā wili pōpō hoʻopau maʻamau, hāʻawi nā mea hana ʻano barela i ʻoi aku ka uhi ʻana, e hoʻokō i kahi wahi pili nui me ka mea hana, hoʻolōʻihi i ke ola o ka mea hana a hoʻopōkole i ka manawa pōʻai.Wahi a ka mea hana, ʻoi aku ka liʻiliʻi o nā pass i koi ʻia, ʻoi aku ka pōkole o ka manawa mīkini, ʻoiai e hoʻomau ana i ka ʻike i nā pono maʻamau āpau e pili ana i nā wili hope pōleʻa ikaika.I kekahi laʻana hou, i ka hana ʻana me nā ʻāpana like, pono i ka mill hope cylindrical he 18 wale nō kaʻa, aʻo ka hopena pōleʻa e koi i 36 pā.
ʻO ka laina hana Aluflash hou e pili ana i ka 2A09 2-edge regular-length square end mill.(Kumu: ITC)
Ma ka lima ʻē aʻe, inā ʻo ka alumini ka mea i koho ʻia, hōʻoia ʻo ITC's Aluflash series i ka hana kiʻekiʻe.ʻO ka moʻo hou o nā wili hoʻopau he mea ʻoki wili maʻamau, kūpono no ka slotting, ramp milling, side milling, plunge milling, interpolation, dynamic milling and spiral milling.Hiki i kēia pūʻulu ke hoʻopau i ka vibration a holo i nā wikiwiki kiʻekiʻe a me nā uku hānai, me nā wili hope carbide paʻa ʻelua a ʻekolu-flute me ke anawaena o 1 a 25 mm.Hoʻopaʻa wikiwiki
Hāʻawi ka Aluflash hou i nā kihi slope kiʻekiʻe a hoʻohui i nā ʻenehana hou he nui e hoʻokō i nā koi kiʻekiʻe o ka wili hana kiʻekiʻe.Ua hoʻolauna ʻo Aluflash i kahi puʻupuʻu puʻupuʻu W-like e hoʻomaikaʻi i ka hoʻokumu ʻana i ka chip a me ka haʻalele ʻana i ka chip, a laila e hoʻonui ai i ka paʻa o ke kaʻina hana a hōʻemi i nā ikaika ʻoki.ʻO ka hoʻokō ʻana i kēia ka parabolic core, kahi e hoʻomaikaʻi ai i ka paʻa o ka mea hana, hoʻemi i ka hiki ke hoʻololi a me ka pōʻino, a hoʻomaikaʻi i ka hoʻopau ʻana i ka ʻili.Loaʻa iā Aluflash nā ʻāpana pālua a ʻekolu paha, ma muli o ke koho ʻana o ka mea kūʻai aku i kahi ʻano ʻaoʻao ʻelua a ʻekolu paha.ʻO ka ʻoki ʻoki mua e hoʻomaikaʻi hou i ka hiki ke wehe i ka chip, ma laila e hoʻonui ai i ka hiki ke hana slope a me ka hiki ke hana Z-axis.
ʻO ka ʻoki ʻoki milling PCD integral me ka koho "injection anu", hiki ke hoʻohana ʻia i ka nui i ka hana nui o ka mīkini alumini (Source: Lach Diamant)
I ka wā e pili ana i ka hana alumini, ua loiloi ʻo Lach Diamant i 40 mau makahiki o ka ʻike.Ua hoʻomaka ʻia i ka makahiki 1978, i ka wā i hana ʻia ai ka honua PCD milling cutter-straight cut, shaft angle a contour no nā mea kūʻai aku i ka ʻoihana lāʻau, nā lako, nā mea ʻili a me nā ʻoihana composites.I ka hala ʻana o ka manawa, me ka hoʻomau mau ʻana o nā mīkini mīkini CNC, ua lilo ka polycrystalline diamond (PCD) o ka ʻoihana ʻokiʻoki i mea ʻoi loa no ka hana nui a me ka hana ʻana o ka alumini a me nā ʻāpana composite i ka ʻoihana kaʻa a me nā mea hana.
Pono ka wili kiʻekiʻe o ka alumini i ka pale kūikawā no ka ʻoki daimana e pale ai i ka hana wela pono ʻole.No ka hoʻoponopono ʻana i kēia pilikia, ua hui pū ʻo Lach Diamant me Audi e hoʻomohala i kahi ʻōnaehana "ʻokoʻa anuanu".I loko o kēia ʻenehana hou, ua hoʻouna pololei ʻia ka mokulele hoʻomaha mai ka mea lawe lawe i nā ʻāpana i hana ʻia ma o ka ʻoki daimana.Hoʻopau kēia i ka hana o ka wela ʻino.Ua loaʻa i kēia hana hou kekahi mau patent a ua loaʻa iā ia ka Hessian Innovation Award.ʻO ka ʻōnaehana "cold injection" ke kī i ka PCD-Monoblock.ʻO ka PCD-Monoblock kahi mea hana wili kiʻekiʻe e hiki ai i nā mea hana hana ke loaʻa nā pono maikaʻi loa mai ka hoʻoili alumini HSC/HPC.Hiki i kēia hoʻonā ke hoʻohana ʻia ka laula kiʻekiʻe o ka ʻoki ʻoki PCD i loaʻa no ka hānai.
Hoʻonui ʻo Horn i kāna ʻōnaehana wili M310 no ka milling slot a me ka ʻoki slot.(Kumu: Horn/Sauerman)
Me ka hoʻonui ʻana i ka laulā o nā mea hana i hoʻohana ʻia no ka milling slot a me ka ʻoki ʻana i ka slot, e pane ana ʻo Paul Horn i nā koi o ka mea hoʻohana e hoʻomalu maikaʻi i ka wela i hana ʻia i ka wā mīkini.Hāʻawi ka hui i kāna ʻōnaehana wili M310 me kahi lako hoʻoluʻu kūloko no ke kino ʻoki.Ua hoʻonui ka hui i ka mīkini ʻoki milling slot a me ka moʻo ʻoki milling slot me ke kino mea hana hou, e hoʻolōʻihi i ke ola lawelawe o nā mea hoʻokomo indexable, a laila e hōʻemi ana i nā kumukūʻai mea hana.No ka mea, ʻaʻohe wela e hoʻoneʻe ʻia mai ka ʻoki ʻana i ka ʻāpana, hiki i ka hāʻawi ʻana i ka mea hoʻoluʻu kūloko ke hoʻomaikaʻi i ka pololei o ka milling slot.Eia kekahi, ʻo ka hopena flushing o ka coolant i hui pū ʻia me ka geometry o ka ʻoki ʻoki e hōʻemi ana i ka manaʻo o nā chips e hoʻopaʻa i ka hohonu hohonu.
Hāʻawi ʻo Horn i ʻelua ʻano o nā mea ʻoki wili a me nā mea hana grooving.He 50 mm a hiki i ka 63 mm ke anawaena o ka mea wili palaoa wiliwili a me ka laula o 3 mm a 5 mm.Ma ke ʻano he ʻoki wili ʻana, ʻo ke anawaena o ke kino nui mai 63 mm a 160 mm, a ʻo ka laulā hoʻi mai 3 mm a 5 mm.Hoʻopili ʻia nā mea hoʻokomo carbide S310 ʻekolu i ka ʻaoʻao hema a me ka ʻaoʻao ʻākau o ke kino nui e hōʻoia i ka hāʻawi maikaʻi ʻana i ka ikaika ʻoki.Ma waho aʻe o nā geometries no ka mīkini ʻana i nā mea like ʻole, ua hoʻomohala ʻo Horn i nā mea hoʻokomo me nā geometries no ka wili ʻana i nā alumini alumini.
ʻO nā mea ʻoki hobbing carbide paʻa Seco me ka uhi HXT patented he kūpono hoʻi no ka hoʻoponopono ʻana i nā mea lapaʻau, e like me nā implants femoral.(Kumu: Seco)
3+2 a i ʻole 5-axis pre-finishing a me ka hoʻopau ʻana i nā mea ISO-M a me ISO-S paʻakikī (e like me ka titanium, ke kila paʻakikī paʻakikī a i ʻole ke kila kila paha) e koi ai i ka wikiwiki ʻoki haʻahaʻa a me ka hoʻohana ʻana i nā mea hana he nui.Ma waho aʻe o ka hoʻohana ʻana i nā pōpō kuʻuna Ma waho aʻe o ka manawa pōʻai lōʻihi no nā wili o ke poʻo, ʻo ka hoʻohana ʻana i nā hoʻolālā machining hou a koi ʻia i ka ʻoki metala he mea paʻakikī.Ke hoʻohālikelike ʻia me nā mea ʻoki wili pōleʻa kuʻuna, hiki i nā mea hana hob machining hou o Seco Tools ke hōʻemi i ke kaʻina hana hoʻopau manawa a hiki i ka 80%.Hiki i ka geometry mea hana a me ke ʻano ke hoʻokō i ka mīkini wikiwiki me nā ʻanuʻu nui me ka hoʻonui ʻole i ka wikiwiki o ka ʻoki.Ua ʻōlelo ka hui e pōmaikaʻi nā mea hoʻohana mai nā manawa pōkole pōkole, liʻiliʻi nā hoʻololi mea hana, hilinaʻi kiʻekiʻe a me ka maikaʻi o ka ʻili.
ʻO Mapal's Tritan-Drill-Reamer: ʻEkolu ʻoki ʻoki a me ʻeono mau alakaʻi chamfers no nā lua hui kiʻekiʻe a me ka waiwai.(Kumu: Mapal)
E hoʻohui i nā ʻanuʻu hana he nui i hoʻokahi mea hana e hana i ka ʻoihana e like me ka hiki.No ka laʻana, hiki iā ʻoe ke hoʻohana i ka Mapal's Drill-Reamer e wili a ream i ka manawa like.Loaʻa kēia pahi ʻoluʻolu no ka paʻi ʻana, ka ʻeli ʻana a me ka reaming ma 3xD a me 5xD ka lōʻihi.ʻO ka Tritan drill reamer hou he ʻeono alakaʻi chamfers e hāʻawi i ka hana alakaʻi maikaʻi loa, a ʻo ke ʻano o ka puʻupuʻu puʻupuʻu pololei i loaʻa i ke ʻano ʻāwī e hoʻokō ai i ka wehe ʻana i ka puʻupuʻu maikaʻi a me ka ʻaoʻao chisel pili ponoʻī, ʻo ia ka manaʻo.ʻO ka ʻaoʻao chisel hoʻokaʻawale ponoʻī e hōʻoia i ka pololei o ka hoʻonohonoho ʻana a me ka hoʻomaikaʻi ʻana i ka hana paʻi ʻana.ʻEkolu mau ʻoki ʻoki e hōʻoia i ka pōʻai maikaʻi loa a me ka hana kiʻekiʻe loa o ka lua.Hoʻopuka ka ʻoki ʻoki reaming i kahi ʻili kiʻekiʻe.
Ke hoʻohālikelike ʻia me nā mea ʻoki wili radius piha kuʻuna, ʻo Inovatools 'Curve Max milling cutters he geometry kūikawā hiki ke hoʻokō i nā mamao ala ʻoi aku ka nui a me nā lele laina pololei i ka wā o ka hoʻopau ʻana a me ka hoʻopau ʻana.ʻO ia hoʻi, ʻoiai ʻoi aku ka nui o ka radius hana, aia nō ke anawaena like o ka mea hana (Source: Inovatools)
Loaʻa i kēlā me kēia hui nā koi ʻoki ʻokoʻa.ʻO kēia ke kumu e hōʻike ai ʻo Inovatools i kahi ʻano o nā hāmeʻa hāmeʻa i kāna papa inoa hou, i māhele ʻia i kā lākou mau wahi noi, e like me ka mea hana a me ka hana ʻana.Inā he mea ʻoki ʻoki, drills, reamers a counterbores, ʻōnaehana ʻoki modular Inoscrew a i ʻole nā ​​ʻano like ʻole o ka ʻike maka-mai ka micro, diamond-coated a me XL i nā mana kūikawā, e ʻike mau nā mea hoʻohana i ka mea e pono ai lākou no kahi hana kūikawā.
ʻO kahi laʻana ʻo ka Curve Max curve segment milling cutter, ka mea i hoʻohana nui ʻia no ka mea hana a me ka hana ʻana.Ma muli o kona geometry kūikawā, hiki i ka Curve Max milling cutter hou ke ala nui aku a me ka lele laina pololei i ka wā o ka hoʻopau ʻana a me ka hoʻopau ʻana.ʻOiai ʻoi aku ka nui o ka radius hana ma mua o ka mea ʻoki wili wili piha kuʻuna, ʻo ke anawaena mea hana e mau ana.
E like me nā hoʻonā āpau i hōʻike ʻia ma aneʻi, manaʻo ʻia kēia kaʻina hana hou e hoʻomaikaʻi i ka maikaʻi o ka ʻili a hoʻemi i ka manawa hana.Aia kēia mau hiʻohiʻona i ke kumu o ka hoʻoholo kūʻai ʻana no nā mea ʻokiʻoki hou i hana ʻia e nā mea paahana a me nā mea hana mold e kōkua i ka hoʻokō ʻana i ka wikiwiki o ka ʻoihana, ka pono, a me nā pahuhopu waiwai hope loa.
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