5 Pōmaikaʻi i ka wili hale

ʻO ka hāʻawi ʻana i ka wili i loko o ka hale kahi pōmaikaʻi i ka hale kūʻai mīkini e hana ana i ka wili a me kāna mea kūʻai aku.Mālama ka hana i loko o ka hale i ka manawa a me ke kālā, a kōkua i kahi hale kūʻai e hana i nā ʻāpana ʻoi aku ka maikaʻi.

Ripley Machine and Tool Inc.(Ripley, New York), ua loaʻa iā ia nā mana wili hale mai ka makahiki 1950.I ka makahiki 1994, i ka manawa o ka PeresidenaʻO AndyReinwaldUa kūʻai ke kupuna kāne o ka hui, ʻo ka wili ʻana no nā hale kūʻai mīkini ʻāpana ʻē aʻe ka hapa nui o ka mea a ka hui i hāʻawi aku ai i kāna mea kūʻai aku ma mua o kāna hana i kēia lā.Ua wehewehe ʻo Reinwald i kēlā manawa i koi nui ʻia ka lawelawe no ka mea ʻaʻole maikaʻi ka maikaʻi o nā mea barstock e like me ia i kēia lā, a ʻaʻole hiki i nā mīkini ke hoʻopaʻa i ka nui (tolerances) e like me kēia manawa.

Ua kamaʻilio hou wau iā Reinwald, a2019Mea Hana HanaAlakaʻi e puka mai ana, e hoʻomaopopo hou aku e pili ana i nā kaʻina hana wili hale o ka hale kūʻai a ʻike i nā pono nui loa.Eia kāna ʻōlelo ʻana ʻo nā mea maikaʻi loa ʻelima:

1 - Ke hāʻawi nei i kahi lawelawe i nā hale kūʻai ʻē aʻe, ʻoiai e hana ana i ka wili i kahi kikowaena waiwai.

ʻOiai ʻoi aku ka kaulana o ka wili ʻana ma ke ʻano he lawelawe i nā poʻe ʻē aʻe i ka makahiki 1994, aia nō ʻo Ripley Machine ma kahi o 12 mau mea kūʻai kūloko no ka mea e wili ai i nā ʻāpana.Akā, ʻoi aku ka ʻoihana i ka CNC milling a me ka huli ʻana, a ua kūʻai aku nei i kāna kikowaena hulina Swiss-type ma mua o hoʻokahi makahiki i hala.He 10 mau mīkini wili ka hui e hana i loko o ka pahu pahu waena, ʻole ma waena o ka hānai ʻole, in-feed centerless, a me ka wili waena.

Hiki i ka Mīkini Ripley a me ka Mea Hana ke hana i nā ʻāpana me ka liʻiliʻi e like me ka 0.063 iniha a hiki i ka 2-½ iniha.Hiki i ka hui ke hoʻopaʻa i ka hoʻomanawanui e like me ka 0.0003 iniha a ʻoi aku ka maikaʻi ma mua o 8 Ra.(Nā kiʻi: Ripley Machine and Tool Inc.)

Hiki i ka Ripley Machine ke wili i nā mea i hoʻolako ʻia e nā mea kūʻai aku a hoʻohana paha i kekahi o kāna mau mea kūʻai kūpono e kūʻai a hoʻolako i nā mea.Loaʻa iā ia ka ʻike i ka wili ʻana i nā mea like ʻole, e like me ke kila kila, ke kila kila, ka aluminika, Hastelloy, ke keleawe, ke keleawe a me nā mea hou aku.

No ka wili ʻole ʻana, hiki i ka hale kūʻai ke wili i nā kaola a hiki i 1 iniha ke anawaena ma ka lōʻihi a hiki i 14 kapuaʻi ka lōʻihi.No nā hana hana kiʻekiʻe no ka wili ʻana ma waena o ka hānai ʻole, hoʻohana ka hui i nā mea hānai ʻakomi a me ka ea gaging.

No ka wili o loko, hiki i ka hui ke wili pololei a i ʻole nā ​​ʻāpana liʻiliʻi a hiki ke wili i nā ʻāpana me ke anawaena lua ma waena o 0.625 iniha a me 9 iniha me ka lōʻihi a hiki i ka 7 iniha.

2 - ʻOi aku ka wikiwiki o ka loaʻa ʻana o ka pahu pahu lepo.

ʻO nā mea kūʻai aku ʻo Ripley Machine e hoʻohana pono i kona hiki ke wili i loko o ka hale e mālama i ke kālā e kūʻai aku i ka ʻāina mai Ripley Machine no ka mea hiki i ka hale kūʻai ke hana i ke kaʻina hana a no laila, ʻoi aku ka liʻiliʻi ma mua o ka wili.Eia kekahi, ma kahi o ka kali ʻana i hoʻokahi a ʻelua pule no ka ʻai ʻia ʻana o ka barstock a hoʻopuka ʻia mai kahi wili, ʻo ia ka mea maʻamau e lawe iā Ripley i ʻelua mau lā wale nō e wili pololei i nā mea i loko o ka hale.

Ua hana ʻia kēia mau lima lima OD a me ID ma Ripley Machine and Tool's in-house grinding facility ma Ripley, New York.

I kēia manawa ua Ripley Machine, a2018Halekuai Mikini o keia waLanakila i nā hale kūʻai kiʻekiʻe, Ke hana nei i kekahi machining Swiss, loaʻa ka maʻalahi o ke komo ʻana i ka precision ground barstock ua waiwai nui."ʻOi aku ka wikiwiki no ka mea hiki iā mākou ke hoʻonohonoho i nā mea lepo i hoʻokahi lā," wehewehe ʻo Reinwald."Hiki i kekahi o kā mākou mea hoʻolako waiwai ke loaʻa iā mākou i ka lā aʻe.A i kona hiki ʻana mai i ʻaneʻi, ua mākaukau kā mākou wili e hele.Hoʻopau mākou i nā mea waena a me nā āpau. "Hoʻohui ʻo ia he ʻoi aku ka liʻiliʻi o ka wili ʻana i kāna waiwai ponoʻī no ka mea hiki iā ia ke kāohi i ke kumukūʻai.

3 - Hoʻomaka koke ka hana ʻana ma ka mīkini ʻano Swiss.

ʻO ka loaʻa ʻana o ka wili hale, ʻo ia hoʻi ka loaʻa ʻana o ka hiki ke hoʻohana i nā mea wili i ʻoi aku ka maikaʻi e hoʻokuʻu koke ʻia ka barstock lepo.Ke kūʻai ʻia ka ʻōpala lepo mai kahi wili, pono nā mea kūʻai aku e kali i ke kauoha holoʻokoʻa e ʻeli ʻia a hoʻouna ʻia."Hiki iā mākou ke loaʻa i hoʻokahi kahua pā, e hāʻawi iā ia i kā mākou poʻe hoʻonohonoho Swiss a hana i kā mākou hui Swiss ma nā ʻāpana mua a holo mālie ka hoʻonohonoho," wahi a Reinwald."I ka manawa like, ke holo nei ka mea wili i ke koena o nā mea no ke kauoha hana."

4 - Hoʻomaikaʻi i ka nui, hoʻomanawanui a me ka hoʻopau ʻana o ka barstock ma mua o ka mīkini.

ʻO ka maikaʻi o ka pā i hoʻokomo ʻia i loko o ka mīkini ʻano Swiss ʻo ia ka maikaʻi o ka ʻāpana e puka mai ana.Ua ʻōlelo ʻo Reinwald i kekahi manawa ʻaʻole e hoʻokō ʻia nā mea waiwai i kūʻai ʻia mai ka wili i kekahi mau koi a me ka nui no kahi hana ma kahi mīkini Swiss.No laila, ʻo ka loaʻa ʻana o ka hiki ke hana i ka pae ʻāina i ka nui a me ka hoʻopau ʻana e pono ai ke ala hoʻokahi e hōʻoluʻolu i ka mea kūʻai.

"Hoʻokahi hale kūʻai a mākou e hana nei e pono e loaʻa kahi pahu i kahi nui, a pono lākou e hoʻopaʻa ʻia i lalo e komo i loko o kahi collet ma mua o ke kūʻai ʻana i kahi kumu alakaʻi a me ka liʻiliʻi hoʻokahi collet, ʻelua paha," wehewehe ʻo Reinwald."ʻO kā lākou mau kumukūʻai hiki ke lilo i ʻelua haneli kālā a me nā manawa alakaʻi.No mākou naʻe, he pā liʻiliʻi i emi iho ma mua o hoʻokahi haneli kālā e wili ai.

5 - Ke hana ʻana i ka hoʻopau ʻana i ka ʻili i ʻoi aku ka maikaʻi ma mua o ka mea hiki ke huli wale.

Hiki i ka Ripley Machine's in-feed grinder ke wili a hiki i 4” ke anawaena a hiki i ka 6”.Hiki i nā mīkini o ka hui ke hoʻopaʻa i ka tolerances i 0.0003” a ʻoi aku ka maikaʻi o ka ʻili ma mua o 8 Ra.